High-strength, lightweight honeycomb paper core for door manufacturing and protective packaging. 100% recyclable EPS foam alternative. Shipped unexpanded to save 80% freight.
Specifications
Cell Size
6mm - 20mm
Thickness
10mm - 100mm+
Paper Grammage
110gsm - 170gsm high-strength corrugated kraft paper
Compressive Strength
150 kPa to over 500 kPa (Flat-wise)
State of Delivery
Unexpanded (Continuous/Slices) or Pre-expanded
Customization Support
Yes
Engineered for maximum strength and minimum weight. The Maxwell TecX Honeycomb Paper Core is a revolutionary, FSC-certified infill material designed to replace heavy solid wood in furniture and toxic EPS foam in packaging. Inspired by nature's most stable geometric structure, it delivers unparalleled compressive strength while slashing your material and freight costs.
Why Switch to Maxwell Honeycomb Cores?
🌱 The Ultimate EPS Foam Alternative: 100% recyclable, biodegradable, and FSC-certified. Instantly meet EU ESG standards and avoid costly plastic taxes.
✈️ Zero Dead Weight: Weighs a fraction of solid wood or particleboard. Drastically reduces the final weight of your doors, furniture, or transit packaging, leading to massive freight savings.
🛡️ Superior Shock Absorption: The hexagonal cellular structure naturally absorbs and disperses impact, offering heavy-duty protection for sensitive electronics, automotive parts, and fragile goods.
📦 The "Unexpanded" Freight Secret: We ship our paper cores in an unexpanded (compressed) state. A single pallet of unexpanded core can expand up to 30 times its volume, saving you up to 80% on ocean/air freight costs compared to pre-expanded materials.
Transform Your Industry
Interior Doors & Furniture : Used as a lightweight, high-rigidity structural core for hollow-core doors, office desks, and partition walls. Prevents warping while cutting material costs.
Protective Packaging:Perfect for die-cut inserts and void fill. Provides custom-fit, scratch-free protection for medical devices, solar panels, and glass products.
Composite Panels :Core material for lightweight cleanroom panels, exhibition displays, and automotive interior boards.
Unlock the Power of Biomimetic Paper Engineering
Whether you need to reduce the weight of your furniture panels, cut packaging costs, or transition to plastic-free compliance, Maxwell’s technical team is here to assist.
Get in touch with us now, and let’s make something special.